Wednesday, October 16, 2013

Tips for Working with Gold-Filled and other filled metals

Filled metals, like gold-filled, are an inexpensive alternative to using gold in your jewelry designs. The outside layer of gold is much thicker than plating and can even survive soldering at high temperatures. But care has to be taken to avoid exposing the base metal core. These tips from my second book on soldering, Soldering Beyond the Basics, will help you successfully work with gold-filled metals. 

  • Keep filled metals protected during storage. Store wires and sheets separately in plastic bags to minimize scratches.
  • Rest it on soft leather to minimize work marks while filing, etc.
  • Joins must be aligned perfectly for soldering. There's too little gold to file or sand, by hand or with a flex shaft. Just a little filing can expose the base metal core, but you won't know until days later when it tarnishes.
  • Try to match the color of the joins by using 14k or 10k yellow gold solder. A yellow tinted sterling solder is also available, but it only comes in one temperature (medium).
  • Fill joins without overfilling. Use smaller pieces of solder to avoid big lumps.
  • Prevent firescale by using Pripp's flux.
  • Because of the bond between the two metals, the melting point is lower. Never use hard solder. Use medium, easy or extra-easy. A lower temperature flame, like butane, is less likely to burn your gold filled metal. If a small mixed gas torch is used, like a Smith Little Torch, use a medium flame and be gentle with the heat.
  • If your gold filled turns a coppery rose color after pickling, use pumice powder to gently clean the surface. Often this will return the gold color. 
  • Try to fix any scratches or problems with burnishing, which will polish without abrasion. A tumbler with mixed stainless steel shot is a safe way to polish.
  • If you still need to polish with abrasives, use the finest grits for polishing, like radials: blue 400 grit, peach 6µ and green 1µ.
Check out our workshops in fabricating with gold and sterling at And follow us on Facebook for more updates and tips. 


Unknown said...

Indeed you don't want to burn the metal. The color change could look terrible. Make sure you are careful with how you treat the metal.

Unknown said...
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Unknown said...

Can you roll gold filled wire? I want to roll 10g to 1mm thick for a 3x1mm ring. I do that with sterling all the time but I'm afraid of hurting the integrity of the gold filled wire.

Joe Silvera said...

Hi Chrystal - Yes you can roll gold filled metals. There's some risk if your rollers are marred of creating a mark that you can't file or buff out (because it would expose the base metal core). But good rollers will burnish the gold exterior, which will stretch and move along with the rest of the metal. Watch out for cracking or splitting from hardening and fatiguing the metal during rolling. And if you need to anneal, use a good fire scale retardant flux.

Unknown said...

Hi, thank you for the tips, I wanted to know if its safe to polish the gold filled with rough and a gentle buff. I'm afraid to damage the gold layer.

Thank you, Anna

Joe Silvera said...

Hi Anna - Thanks for your post. The gold filled layer is not very deep. No filing, no sandpaper. I'd be careful with any polishing compound coarser than rouge. Too long with bobbing or tripoli could break through the layer. I've gotten away with a a very light buff with bobbing to remove copper-tone firescale, or a quick pass with blue radials. So you're right to be careful. Best, Joe

Megan said...

Hi Joe! I wish I was in your area to take a course. Quick question, if sawing gold filled, how do I polish the edges so they are smooth. With silver I use blue and black silicone polishing wheels. Is there anything to use for the saw blade edges to help smooth them from being rough? Thank you!

Joe Silvera said...

Hi Megan -

Treat polishing the exposed ends of gold filled metal the same as you would gold or silver. The core is exposed anyway, so if you're going to leave it open, there's not much to do. Use fine files and blades, but the gold coating is tough, not like plating. You can even roll gold filled in a mill and forge it. If you don't like exposing the core of the gold filled you'll need to plan and design accordingly to cover up those parts with more metal. Happy soldering! Joe

Nicole said...

Hi Joe. If you are cutting gold filled plate, what do you recommend doing with the exposed edges? I have tried pen plating, but can't reach the deep crevices even with a fine too and I can't seem to find a pen plating solution to truly match my gold. I have been told bath plating over gold filled may present issues as well.

Joe Silvera said...

Hi Nicole -

Gold filled is always going to present a challenge if you cut it and expose the core, like in the case of sheet. I don't have specifics on plating it to fix breaks and I'm not aware of any problems with plating over the entire piece. If you need the look of gold, but need to saw to make the design, and you're willing to plate, you could make it in sterling and then plate it in gold to make vermeil. Or you could try working in lower karat gold, like 8 or 10K. It's low karat, but it's gold and solid. :^)

Good luck and best, Joe

Unknown said...

I have a Blaster GB-2001 torch that has a leaking filler valve. where cane i get parts for this model torch? Blazer has informed me that they do not sell this.

Thanks Rick

Unknown said...


Thank you for these tips!
I just started soldering gold filled jump rings, but they all turn out pink! So frustrating!
I use boric acid and alcohol to protect the piece but it burns out during soldering..
And if I keep the flame low, the easy solder won't flow..

Not sure what I'm missing :-(

Any advice?

Thank you!!

Joe Silvera said...

Hi Sara -

If you over heat gold-filled you'll bring up the copper in the base metal core and get a copper rose colored scale. Even with a fire coat this can be hard to prevent. Make sure your boric acid fireboat is really covering the surface before you add your secondary flux for the join. If you dip and the fire coat doesn't cover the whole piece, you'll get scale. Be sure to clean the metal to remove oils that can resist your flux. For small pieces, sometimes I dip it and then dab more boric acid fire coat on any bare spots.

You need to solder efficiently to avoid a lot of scale. That means the right amount of heat, as fast as you can. Too low and too long is more time to make scale. You'll know you're having success when the solder flows quickly and the jump ring still looks gold colored.

If you still get a rosy scale, you can't sand or do anything too abrasive to remove it or you risk exposing the base metal core. I scrub my gold-filled after pickling with water, pumice powder and a tooth brush to remove light scale safely.

Good luck - hope this helps!

Joe Silvera said...

Hi Rick -

Unfortunately yes, Blazer doesn't sell parts. Either you send it in for repair or hopefully you can fix it yourself. I have a blog post on Troubleshooting Butane Torches (

If you're leaking butane out of the filler valve on the bottom of the torch it could be over filled and there is too much pressure. It will leak out fuel until it sort of self corrects the problem, or you can assist it by pressing gently on the nozzle inside the filler valve with a flat head screw driver. This will vent butane as a spray, so wear safety glasses. It releases pressure and if this was the cause of the problem it will stop leaking.

Sometimes if it leaks during filling, the problem is the butane canister. Try using a different canister or one with a different, maybe better fitting nozzle. I definitely have experience some wet messy butane refills with a bad canister, and when I switched cans it was fine.

Good luck! Joe

Unknown said...

Jewelry Care Guide Really good advice!!! Thank you for the valuable information.

Unknown said...
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dubz311 said...

I have a bernzomatic butane hand torch that quit igniting/creating an ignition spark months ago, but had been using it by lighting it through other means until recently. Few weeks ago i think it must have started leaking gas through somewhere cuz it just wont have any fuel after refilling in about an hour tops . There anywhere to get a blueprint for my torch? The Bernzomatic company told me i could pretty much go screw myself because it didnt have the sticker on the side of it... thanks anxiety lol... so yeah
any ideas on blueprints or repair info for ignition sparker/wire on bernzomatic hand butane torch
and also any clues how to stop the leaking which i can only assume is sourced from the intake valve at the bottom of the torch

thanks man!

Joe Silvera said...

Hi Drew - Sorry, I don't know where you can get a blueprint for your torch. If your torch is leaking and can't ignite, it may be time to say goodbye and buy a new one. I recommend Blazer brand. They are long lasting and excellent quality. Best, Joe

panchawati said...

Thanks for sharing these tips. Very helpful. Can you enamel over gold filled sheets with lead based enamels?

Unknown said...
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Joe Silvera said...

Hi panchawati - Thanks for your question. To be honest, I've never tried enameling over gold filled sheet. If you want an inexpensive gold look, you can use gold foil under your enamels. Let me know if you try enameling on gold filled and it works. Best, Joe

Unknown said...
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